MSE482
Product Design and Manufacturing
Bulletin Description: Design, manufacturing and validation of complex products. Sponsor-based projects. Project based teamwork. Prototyping. User centric design principles. System engineering. Project management. Written and oral presentations as design reviews.
Course Objectives
In the course of the semester, the students learn to:
- Analyze and evaluate global and personal energy demands and usage patterns.
- Learn the mechanisms and physical principles governing energy conversion.
- Estimate the energy generation and storage potential of a wide range of materials.
- Use quantitative methods to analyze existing technology and identify environmental, economic, and societal impacts.
- Identify viable new technology on the basis of efficiency, economic feasibility, and other considerations.
- Design processes for manufacturing materials and devices that will make renewable energy an economically feasible alternative to fossil fuel combustion.
- Research, select, retrieve, and analyze highly technical information using modern scholarly search tools.
- Work effectively in teams.
- Effectively communicate findings and results in written and oral form.
- Defend their findings in an open forum consisting of peers and experts.
Course Outcomes
In the course of the semester, the students learn to:
- Analyze and evaluate global and personal energy demands and usage patterns.
- Learn the mechanisms and physical principles governing energy conversion.
- Estimate the energy generation and storage potential of a wide range of materials.
- Use quantitative methods to analyze existing technology and identify environmental, economic, and societal impacts.
- Identify viable new technology on the basis of efficiency, economic feasibility, and other considerations.
- Design processes for manufacturing materials and devices that will make renewable energy an economically feasible alternative to fossil fuel combustion.
- Research, select, retrieve, and analyze highly technical information using modern scholarly search tools.
- Work effectively in teams.
- Effectively communicate findings and results in written and oral form.
- Defend their findings in an open forum consisting of peers and experts.
Assessment Tools
- Written problem sets (E.g., Objectives 1, 2, 4, 8, 9; student performance).
- Written reports and oral presentations (E.g., Objectives 1-10; student performance).
- Peer / Self / Team evaluation reports (E.g., Objectives 4, 8; student performance).
Course Topics
DESIGN PROCESS
Thermodynamic Limits in Materials Processing
Molecular and Mass Balances
Generalized Energy Balance
Rate Laws
Mass Transport
Heat Transfer
PROCESS MODELING
Heat Exchangers
Reactor Types
Non-isothermal Continuous Process
Flowcharting
Balance Spaces
Dynamic Process Models
PROCESS CONTROL
Process Design Equations
Transfer Function
Dynamic Behavior
Feedback Control
Transient Response and Controller Design